Monday, June 20, 2016

Turner Unit of Plasterboard production line

Board Turner Unit  
of plasterboard plants
photos during assembly work

www.plasterboard.biz






Sunday, May 29, 2016

Creasing Unit

Creasing Unit in cardboard preparation group of plasterboard production line 

www.plasterboard.biz


Saturday, May 21, 2016

www.plasterboard.biz

MMM ERBA Makina JSC, which was established in 2001, started its activities in a workshop with an area of 60 m2 and, thanks to its fast development, expanded its facilities to 3200 m2 factory and 1200 m2 technical office, with design and electric and electronic automation teams.

Manufacturing team which consists of mechanical, material and industrial engineers and design team which consists of technical draftsman and mechanical engineers has achieved great successes.

ERBA, with its professional experience in the sector and its continuous R&D studies, offers its customers turn-key factories that are designed by choosing factory equipments with optimum values and provides production receipts that are tested and confirmed by world leader companies in the sector.

Production factories with such equipment and economical production receipts, provides possibility to get under control the factors which affects cost of produced materials.

These factors are
1.) Raw material; usage of optimum amount of raw materials thanks to economical production receipts and keeping raw material loss during production process in minimum levels,
2.) Manpower; designing the factory with an full automatic control and command system, equipped with European made components, that uses minimum amount of manpower,
3.) Energy; keeping energy usage level in minimum level,
4.) Shutdown of plant due to faults; preventing shutdown of factory for long time period due to fault of equipments (factories built by ERBA are shut down due to faults for 4 - 10 hours in a year).

Besides building turn-key factories, ERBA provides consulting services to companies in the sector. Along with quotation for a turnkey factory, we are providing investment analysis report, prepared by using data provided by customers.

Thursday, May 5, 2016

Plasterboard Plants

www.mmmerba.com.tr
can@mmmerba.com.tr


Capacity: from 6 to 50 m per min.

Plasterboard Production Technology

Plasterboard is produced in a continuous production process by pouring gypsum slurry, which is made up from gypsum, water, chemicals and additives, between two layers durable papers.

Plasterboard dimensions can be adjusted according to customers’ demands. It is one of the most preferred product in construction and decoration thanks to its ability of easy and quick installation.
Plasterboard can be produced in size from 9.5 mm to 20 mm thickness, from 600 mm to 1200 mm width and from 1800 mm to 5000 mm length according to customer request.

Production line speed of plasterboard plant is determined as per customer’s demand and final design of the plant is done accordingly. We, as MMM ERBA, have been following the latest technological advancements for innovation since the date of foundation and have been offering our customers privilege of production in most technologically advanced plants by improving our equipment in this direction.

12.5 x 1200 x 2500 mm is the standard size of plasterboard that is used in today’s markets and its dry weight is approximately 9.0 kg/ m². The factors such as paper quality and additives can affect these values.

We, as MMM ERBA, are provide long-lasting, high quality, durable, effective and low-cost plants for our customers and investors.

MMM ERBA, with its professionalized and experienced staff, guarantees the high quality design, assembly and smooth commissioning of the plant.


Design Standards

Equipment and units are designed and manufactured in compliance with EC safety regulations, such as;
  • 98/37 EC Machinery Directive,
  • 73/23 EEC Low Voltage Directive,
  • 89/336 EEC Electromagnetic Compatibility.

Monday, February 29, 2016

Calcining process in gypsum production

www.mmmerba.com.tr
can@mmmerba.com.tr

Calcining process is one of the main factors in the control of characteristics of produced product, because it affects plaster's quality.


Proven and time-tried systems, that are developed by the engineers of MMM ERBA, provide comprehensive solutions individually to meet our customers' all needs. 

Our specialists, with years of experience in gypsum production, will assist our customers to select the most suitable solution - optimal design and economical production cost.





Tuesday, February 16, 2016

Packing Unit of Plasterboard Plants

Packing Unit

Plasterboards are ready to use from Bundler exit, are sent to Stacking Table with transfer units. These boards are aligned with pneumatic pistons in stacking table. Number of stacking boards can be easily adjusted by means of adjustable descending stacking table. Plasterboards that is ready in stacking table are moved to the forklift table, and then boards are transferred to warehouse as ready to shipment.



Bundler 


for more information, please contact to us
can@mmmerba.com.tr  |  info@plasterboard.biz

Wednesday, February 10, 2016

Блок Формировки, Конвеер Затвердения и Транспертеры Заводов по производству Гипсокартона

Блок Формировки, Конвеер Затвердения и Транспертеры Заводов по производству Гипсокартона

В наших заводах, все транспортировки, оба вертикальные и горизонтальные, осуществляются ковшовыми элеваторами, ленточными конвеерами и шнековыми конвеерами. Все машинное оборудования, в заводах построенные компанией ЭРБА, спроектированы инженерными калькуляциями высшего уровня. Все оборудования и матералы сертифицированы и соответствуют Европейским Стандартам.


Режущий аппарат и Стол-ускоритель



Стол Переворачивания Листов




Конвеер Затвердения



Транспертеры Подачи Листов в Сушильный Блок


для информации
can@mmmerba.com.tr  |  info@plasterboard.biz



Forming, Setting Line, Cross conveying units of plasterboard plants

Forming, Setting Line, Cross conveying units 
of plasterboard plants

All transportation operations, both vertical and horizontal, in our factories are performed through Bucket Elevators, Belt Conveyors, Roller Conveyors and Screw Conveyors. All the machines located in factories built by MMM ERBA, are projected with top-level engineering calculations. All equipment and materials are certified in accordance with European Standards.

Knife & Acceleration Table




Turning Table




Setting Belt




Dryer Feeding Unit




for more information
can@mmmerba.com.tr  |  info@plasterboard.biz



Drying Unit (Dryer Burners) of the Plasterboard Plants

Drying Unit
Dryer Burner

Multi-level drying units, designed and manufactured by ERBA, have from 6 to 10 levels, depending on the capacity of plasterboard production factory.

Dryer is used to dry the plasterboard in order to gain strength. Therefore, our dryers have a fragmented structure and their capacities can be increased according to customer request.

There are fans that provide transfer of the hot air from burner into the dryer, to every levels of dryer. 5.6% of heat recovery is achieved with using stainless steel heat exchanger.

Travelling speed of plasterboard on conveying systems and the speed of the dryer is synchronized in feeding machines. Also, gap between the transferred plasterboard is cleared automatically.

Dryer outlet makes plasterboard sequentially and it concludes drying process before trimming and stacking on pallets.

Humidity and temperature values can be controlled. With electronically control system, made by our automation team of experts, all drying flow has become processable and treatable.



Sunday, February 7, 2016

Plasterboard Production Factory

PLASTERBOARD PRODUCTION FACTORY
Capacity: from 6 to 50 m per min.

Plasterboard is produced in a continuous production process by pouring gypsum slurry, which is made up from gypsum, water, chemicals and additives, between two layers durable papers.

Plasterboard dimensions can be adjusted according to customers’ demands. It is one of the most preferred product in construction and decoration thanks to its ability of easy and quick installation.
Plasterboard can be produced in size from 9.5 mm to 20 mm thickness, from 600 mm to 1200 mm width and from 1800 mm to 5000 mm length according to customer request.

Production line speed of plasterboard plant is determined as per customer’s demand and final design of the plant is done accordingly. We, as ERBA, have been following the latest technological advancements for innovation since the date of foundation and have been offering our customers privilege of production in most technologically advanced plants by improving our equipment in this direction.

12.5 x 1200 x 2500 mm is the standard size of plasterboard that is used in today’s markets and its dry weight is approximately 9.0 kg/ m². The factors such as paper quality and additives can affect these values. 

We, as ERBA, are provide long-lasting, high quality, durable, effective and low-cost plants for our customers and investors. 

ERBA, with its professionalized and experienced staff, guarantees the high quality design, assembly and smooth commissioning of the plant.